Industries use precision metal stamping when turning metal sheets into required shape and size for parts used in their products. These products are used in cars, airplanes, industrial engineering, defense items, electrical and electronics, and the list continues. Eigen is equipped with the latest machinery, technology, manufacturing unit, and an exceptional team of experienced precision metal stamping professionals to serve you with great results.
Precision metal stamping is a combination of various operations such as stamping, folding, drawing, and piercing. It is either a single operation or a series of multiple operations depending upon the parts being stamped.
Precision metal stamping uses a wide range of types of machinery and presses fixed with dies to convert a flat sheet metal also known as a coil convert into a wide range of forms. Presses ranging from 20 tons to 10,000 tons are used in stamping various metals into the desired shapes. The most common materials used in stamping are steel, aluminum, and copper. There is increased competition in the manufacturing industry, and this pushes the stamping industry to deliver a great level of quantity and quality. Accuracy is a big advantage with this approach, as you can receive a high volume of exact specifications. And, that is the reason, precision metal stamping is preferred over several other processes.
The type of material used in the metal stamping process is crucial to decide how much force is needed to cut and give it the desired shape.
Precious Metals: Gold, silver, and platinum. This type of metal is expensive but there are still many industries that are widely using these for their requirements.
Ferrous Metals: These include Iron-based alloys, such as stainless steel. Low cost and lower unit production prices make them the most commonly used in stamping operations.
Non-Ferrous Metals: Bronze, brass, and zinc.
Specialty Metals: Titanium and nickel. This type of alloy is tailor-made for specific applications.
Depending upon the type of metal, expected shape, and size metal may go through different stages of cutting and forming, and some of them are:
Punching: Punching creates a hole in the flat materials like sheet metals via shearing and removes a scrap slug from the metal piece. This process is used to produce holes of various shapes quickly.
Blanking: During blanking cuts, a metal workpiece is removed from the primary metal sheet. The rest of the metal is set aside.
Bending: As the name suggests, the bending process folds a metal along a straight axis to give it different shapes. This process is used to create finished products in metal stamping.
Coining: The coining process is widely used in this approach. Very high pressure is given to the metal to get a finished part with crisp edges.
Drawing: Drawing uses tensile forces to stretch metal into thinner form to give it the desired thickness and shape.
Embossing: Embossing is used to create raised or sunken designs and images on metal surfaces.
Flanging: Flanging is like bending that folds a metal along an axis. However, instead of straight-line, it bends the metal in 90 degrees.
Shearing: Shearing is used to cut a metal along a straight line. This metalworking method is best for producing rectangular or square large blanks of sheet metal.
Trimming: This is a finishing operation that cuts the excess material from a finished or nearly finished part from the blank. The leftover metal can either be sold or recycled.
This stamping approach is a complex process. Other than the cutting and forming operations involved in sheet metal stamping, you need to perform multiple other steps to get a high-quality finished part.
Planning and Design: The first step for creating a high-quality finished part is planning and designing a custom tooling to meet the specific needs. A prototype is created to be sure about the specifications planned for the actual part.
Preparation of Dies: A stamping die is a specially shaped tool that is used to cut or shape material by using a press. It is customized to the items that are planned to be created using the die.
Cutting and Forming: A series of cutting and forming processes are performed to give the desired shape to the metal piece.
Quality Check: After the final part is received, it goes through a rigorous quality check to keep up with the industry standards.
Precision is crucial in metal stamping and this process has been used for several years due to the many benefits that it provides. Some advantages of the precision metal stamping process include:
From electronics and home appliances to agriculture and aerospace, stamping is used to produce desired finished parts in various industries across the world. A whopping $42.5B industry, precision metal stamping produces highly specialized machinery, industrial equipment, and regular consumer products.
Some of the industries where metal stamping is highly used are:
Agriculture: The agriculture industry needs components that are economical, strong, and are of the highest quality. Precision metal stamping is used to produce stamped parts, deep-drawn shells, and many other agricultural types of equipment. Our team works closely with the vendors to understand their requirements and implement innovative solutions.
Electronics: Some of the component parts produced for the electronics industry are connectors, fittings, sensors, shells, couplings, and more. Precision is critical in these components, and Eigen helps achieve and deliver great components.
Oil and Gas: In the oil and gas industry, precision metal stamping is used to produce parts like washers, handles, brackets, etc.
Automotive: In the automotive industry, metal stamping is used to produce a wide variety of products like fuse boxes, bus bars, shields, brackets, and many others.
Aerospace: Precision metal stamping is used in the aerospace industry to create engine parts and aircraft components like connectors, fasteners, bus bars, terminals, and more.
At Eigen, our precision metal stamping capabilities are trusted by several reputed clients from India and across the globe. As a true industry leader, we lead the precision metal stamping industry by our example. When working with your requirements, we will create a personalized precision metal stamping solution that is effective, efficient, and helps you drive your business further. Eigen has several ISO certifications to its name and is renowned for maintaining the highest level of quality with our clients from across the globe. No matter what your stamping needs are, we are equipped and happy to provide you with products that meet and exceed your expectations.
Metal stamping is a precision process used for shaping the metal into desirable shapes. Traditionally, it was carried out by hand, but top precision metal stamping companies have simplified the process and made it more accurate. The process makes shaping metal sheets precise at an affordable price without compromising the materials’ integrity. Moreover, metal undergoing precision die and stamping are commonly used in automotive, electrical, and manufacturing industries.
The metal stamping process is a complex and intricate one. Stamping comprises of placing flat sheet metal, in either coil or sheet form, into a stamping press. In the press, a tool and die surface form the metal into the desired shape. Punching, blanking, bending, coining, embossing, and flanging are all stamping techniques used to shape the metal. When you try to create a product with high precision, the precision metal stamping process is the best way to go about it. Precision metal stamping companies carry out the process as per your needs and requirements.
Precision metal stamping is a combination of various operations such as stamping, folding, drawing, and piercing. It is either a single operation or a series of multiple operations depending upon the parts being stamped. Precision metal stamping is an exemplary process where blank metal sheets are punched from cold-rolled, hot-rolled or extruded stock and shaped to produce exact dimensional tolerances. Precision Metal Stamping is one of the most cost-effective ways for companies that expedite the creation of complex shapes and products.
Metal stamping is a manufacturing process that creates metal parts by using a die to shape the metal. Precision metal stamping can be done with different gauges of steel, depending on the requirements. In addition, the material also plays an instrumental role in selecting the gauge. For instance, if you make aluminium sheets undergo precision metal stamping, it is better to do so with a thinner gauge instead of thicker steel plates.
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